Waste Heat Recovery and Cooling Equipment for Styrene Monomer Plant (SM Plant)
The reaction cell of a styrene monomer plant mainly consists of a dehydrogenation reactor and a waste heat recovery heat exchanger called the WHE (Waste Heat Exchangers). The WHE is a generic term used to refer to multiple heat exchangers , but especially the EB-Steam Superheater in the utmost upstream requires know-how in designing and manufacturing. Therefore, a limited number of manufacturers worldwide have a track record in this field. We are highly acclaimed by customers domestic and international customers for a glorious track record for the past twenty years.
Features
We can provide the optimum equipment in renovating the existing plant under restricted conditions as well as constructing a plant newly with our know-how and countermeasures technologies unique to this equipment based on our rich track record, experiences, and researches in the past.
- Performance design to make up for the lack of heat transfer performance due to a bypassed flow in a shell-side fluid apt to appear in a large-scale exchanger.
- Structural and manufacturing technologies to prevent malfunction due to carbon deposition unique to this process.
- Vibration control engineering.
LIST OF DELIVERIES (1/3)
REACTORS AND WASTE HEAT EXCHANGERS IN STYRENE SERVICE SINCE 1981
| Year of Order |
Process Plant Contractor |
Client Location |
Capacity (MTA) |
Scope of Supply | |
|---|---|---|---|---|---|
| 1981 | Monsanto-Lummus Lummus Crest |
Amoco Chemicals U.S.A. |
300,000 | MR-3200 MR-3201 TT-3231 |
1st Stage Reactor 2nd Stage Reactor RM/Steam Interchanger |
| 1986 | Monsanto-Lummus Lummus Crest |
Yanshan Petrochemical P.R.China |
60,000 | DC-301 DC-302 EA-302 EA-304 EA-306 EA-307 FA-303 |
1st Stage Reactor 2nd Stage Reactor RM/Steam Interchanger EB/Steam Superheater Medium Pressure WHE Low Pressure WHE Medium Pressure Steam Drum |
| 1986 | Monsanto-Lummus Lummus Crest |
Qilu Petrochemical P.R.China |
60,000 | DC-301 DC-302 EA-302 EA-304 EA-306 EA-307 FA-303 |
1st Stage Reactor 2nd Stage Reactor RM/Steam Interchanger EB/Steam Superheater Medium Pressure WHE Low Pressure WHE Medium Pressure Steam Drum |
| 1987 | Monsanto-Lummus Toyo Engineering |
Idemitsu Petrochemical Japan |
110,000 | SD-V301 SD-V302 SD-E302 SD-E303 SD-E304 SD-V309 |
1st Stage Reactor 2nd Stage Reactor RM/Steam Interchanger EB/Steam Superheater Medium Pressure WHE Medium Pressure Steam Drum |
| 1988 | Monsanto-Lummus Lucky Engineering |
Lucky Polychemical Korea |
120,000 | EA-1304 EA-1306 EA-1307 FA-1303 |
EB/Steam Superheater Medium Pressure WHE Low Pressure WHE Medium Pressure Steam Drum |
| 1989 | Monsanto-Lummus Hitachi Ltd. |
Nippon Steel Chemical Japan |
200,000 | E-3304 E-3306 E-3307 T-3303 |
EB/Steam Superheater Intermediate Pressure WHE Low Pressure WHE Intermediate Pressure Steam Drum |
| 1990 | Monsanto-Lummus Toyo Engineering |
Idemitsu Petrochemical Japan |
200,000 | SM-V301 SM-V302 SM-E302 SM-E303 SM-E304 SM-E309 SM-V309 |
1st Stage Reactor 2nd Stage Reactor RM/Steam Interchanger EB/Steam Superheater Medium Pressure WHE Low Pressure WHE Medium Pressure Steam Drum |
LIST OF DELIVERIES (2/3)
| Year of Order |
Process Plant Contractor |
Client Location |
Capacity (MTA) |
Scope of Supply | |
|---|---|---|---|---|---|
| 1990 | Monsanto-Lummus Toyo Engineering |
P.T. Styrindo Mono Indonesia | 100,000 | EA-304 EA-306 EA-307 FA-303 |
EB/Steam Superheater Medium Pressure WHE Low Pressure WHE Medium Pressure Steam Drum |
| 1993 | UOP Technip |
Tabriz Petrochemical Iran |
90,000 | 22-E304 22-E306 22-E307 22-V303 |
EB/Steam Superheater Intermediate Pressure WHE Low Pressure WHE Intermediate Pressure Steam Drum |
| 1995 | Raytheon E&C Niigata Engineering |
Denki Kagaku Japan |
240,000 | TT-201R TT-229R |
Reactor Feed Preheater (Modified Replacement) Reactor Reheater (Modified Replacement) |
| 1996 | Monsanto-Lummus Idemitsu Engineering |
Idemitsu Petrochemical Japan |
110,000 | SD-E303 | EB/Steam Superheater (Modified Replacement) |
| 1996 | Monsanto-Lummus | LG Chemical Korea |
180,000 | EA-2304 | EB/Steam Superheater (Modified Replacement) |
| 1997 | Monsanto-Lummus Mitsubishi Heavy Industries |
Jilin Chemical Industries P.R. China |
100,000 | DC-301 DC-302 EA-302 EA-304 EA-306 EA-307 FA-303 |
1st Stage Reactor 2nd Stage Reactor RM/Steam Interchanger EB/Steam Superheater Intermediate Pressure WHE Low Pressure Steam Drum Intermediate Pressure Steam Drum |
| 1997 | UOP JGC Corporation |
P.T. Trans-Pacific Styrene Indonesia (Project suspended) |
500,000 | 40-E-304 40-E-306 40-E-307 40-V-303 |
EB/Steam Superheater Intermediate Pressure WHE Low Pressure WHE Intermediate Pressure Steam Drum |
| 2000 | Monsanto-Lummus | LG Chemical Korea |
120,000 | EA-1304 | EB/Steam Superheater (Modified Replacement) |
| 2001 2004 |
Monsanto-Lummus Mitsubishi Heavy Industries Monsanto-Lummus GPPC |
P.T. Styrindo Mono Indonesia GPPC Taiwan |
240,000 130,000 |
2EA-304 2EA-306 2EA-307 2FA-303 EA-353X |
EB/Steam Superheater Medium Pressure WHE Low Pressure Steam Drum Medium Pressure Steam Drum (Replacement of other type WHE’s) EB/Steam Superheater (Modified Replacement) |
LIST OF DELIVERIES (3/3)
| Year of Order |
Process Plant Contractor |
Client Location |
Capacity (MTA) |
Scope of Supply | |
|---|---|---|---|---|---|
| 2005 | Monsanto-Lummus | Idemitsu Petrochemical Japan |
200,000 | SM- E303 | EB/Steam Superheater (Modified Replacement) |
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